Case Studies

Problems we have actually solved

Real programmes, real constraints, measurable outcomes, from cryogenic de-flashing to HTV silicone conversions.

Automotive

Cryogenically de-flashed FKM O-rings for engine sealing

The original O-ring samples suffered from uneven de-flashing, thick parting lines, poor compression set and high filler content. Harkesh delivered an…

O-rings→
Process automation

Customised seals: HTV recommended over LSR

The client approached us for customised seals and specified Liquid Silicone Rubber (LSR). After studying the application, Harkesh proposed High-Temper…

Customised seals→
HVAC

High-temperature FKM diaphragm for HVAC actuators

The client's existing FKM diaphragms turned brittle when exposed to high temperatures in HVAC service. Harkesh formulated a high-temperature-resistant…

Rubber diaphragm→
Flow control

2× diaphragm life-cycle for a German control-valve manufacturer

The client's incumbent supplier delivered slower than valves could be built, causing lost production. Harkesh developed a replacement diaphragm and te…

Rubber diaphragm→
Aerospace

EPDM diaphragm qualified for Boeing 787 & Airbus 320

The client had to supply actuator diaphragms compliant with Skydrol hydraulic fluid, surviving 200,000 cycles while immersed, with no guidance on whic…

Diaphragm & plug→
Aerospace & Defense

NBR diaphragm requalified for a fighter-jet program

The client had a qualified diaphragm for the Joint Strike Fighter program but could no longer source it from their existing supplier. They needed a ne…

Rubber diaphragm→
Thermostatic

Rapid prototyping: rubber plug & diaphragm in 12 days

After initial approval of a new rubber plug and diaphragm, the client wanted to improve the actuator's performance, which meant a challenging design c…

Rubber plug & diaphragm→

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